Archive for Říjen 21st, 2011

Plastic Injection Mold Maker and a day in his life

Plastic Injection Mold Maker and a day in his life

How does it feel to be a maker of plastic injection molds?

Ok, raise your hand if you personally know of a plastic mold, hmmm … I do not see your hands! Well, who knows what makes a tool-maker? This does not look good, so try to give you a glimpse into this unknown world.

I have one of these “invisible work” that is rarely acknowledged, but universally rated. You see, almost everyone likes his cell phone, computer, guidehis car, reads CDs, and generally enjoy the fruits of our hard work.

But almost nobody thinks about where all this stuff is. In fact, I have some very strange questions over the years, what I do, like when my mother asked me how I have done many forms per day! I told her I needed a period of 4-12 weeks to make a typical form and they just kind of cocked his head and replied. “Oh!”

Take, for example, the computer mouse. It ‘prettyplastic, and it took a mold to make the mold to produce the components of the mouse. I suspect that there are 10 total pieces in the mouse, so that the institution had 10 different forms are made. Here is a look at some ‘typical day at an American plastic injection molds. Not really vary too much throughout the world, both in detail and number of overtime hours and specialization.

It starts (I’ve never seen one sees them, even though I once heard)I work at 6 or 7, have also never seen a machine tool, has announced the launch at regular intervals. Typically works 10 hours or 9 days 5 hours and often on Saturday. First Asia has become a force to be reckoned to die, there was virtually unlimited overtime for all tastes.

Probably in plastic injection molds for over 25 years, had two years of technical school and worked as an apprentice for four years. This is a lot of training and experience thatabsolutely necessary, because there is so much to learn and master.

Here is the process in a nutshell, a small nutshell

Once someone has the idea of ??making the computer mouse, this is a preliminary draft is done, then a printing company the contract to build the form, a Form Designer comes with a “project” (no longer uses CAD says, because it is done on a computer), and finally with the mouse is pressed into the plasticPart.

This gives the farmer the shape of the mold design and plan together to find a “how to” process. The overall shape is the smallest in every detail, how to pass in the end, a form is really a million little details that complement each other.

So for the next month or two, the creator tool is working with the engineers, apprentices and other tool manufacturers for the production of all shapes and pieces that make up a finished form. You have to cut the steel with a knife very specialHigh-tech machines that can cost $ 150,000.00 each.

Then there is the very mysterious machine called an EDM machine, the really weird, to be launched. This machine, which goes by the name of the EDM is the main reason that all these forms in the plastic parts that you are using, as curvy as the mouse can be produced.